The first industrial pharmaceutical of chemical manufacturers and the artificial intelligence (AI) Software Development Company Hacarus (Hacarus) with small amounts of data (Hacarus) determined in the middle of the "Calvoxymethylcellula Snatrium (CMC)", such as near -infrared cameras, such as in the middle of the process.We have developed a test technology that combines sensor shooting and AI to increase the conventional test speed by about 6 times.
By automating the judgment based on the experiences of the inspector, the quality of the quality and the supply system can be stabilized, and the load of the inspector can be reduced and the skilled skills can be inherited.
CMC made from cellulose as a raw material is used for a wide range of applications from lithium -ion batteries to high -quality farmed fish.In the manufacturing process, adjustment of water content is essential, and appropriate distribution is determined.Measurement of water content is difficult by visible light imaging, and in the past, volume measurement using solvents, visual inspection of the product surface by veteran examiners who take more than 5 years to train, and the feel of gripping by hand.Was judged.
手で握った際の感触による水分含有量の判定The technology developed this time is measured by combining the latest sensors such as near -infrared cameras and AI that analyzes the photographed images.With the cooperation of hacarus, AI was built with a small amount of data to solve the problem of appearance measurement technology.When a camera is applied to a CMC, the degree of infrared rays and reflections differ, so if it is excessive water, the image taken is too black or moisture is white.It may be too much.In addition, this technology can graph the appropriate state and peak value of the amount of water content and express it in numerical values.
データ取得の様子と仕組み CMC(右下)を近赤外線カメラで撮影しAIが判定した数値を確認する検査員The test operation was started in November 2021, and the same determination as a veteran inspection was possible from the day of the introduction of the measuring device.Since the results of the judgment are indicated as an objective value, the construction of a common judgment criteria has reduced variations for each inspector, leading to standardization of the process and stabilizing supply.In addition, some products were incomplete in the measured value indicators and texture judgments, and it was a factor in the problem, but this introduction has made it possible to zero troubles.
The skills developed can visualize skilled skills and become easier to inherit, so that the amount of production is increased due to stability, and the expansion of factories and production lines can be expected.
In addition, the working time for one measurement inspection was about 30 minutes, which could be reduced by about 84 %, about 30 minutes.With these effects, the first industrial and pharmaceuticals expect the cost of labor costs, including labor costs, and the cost of examiners and examiners in the next two to three years.